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Data Acquisition System (DAS) Software

Specially designed for DAS (Data Acquisition System) monitoring system


DAS (Data Acquisition System) is primarily intended for form fill and seal machines but may be used with other types of process equipment. DAS is assembled using precision commercially available and ISO 9002 compliant components supplied by National Instruments. All “vital signs” of the process are displayed and recorded automatically for each machine cycle. The process signals are recorded on the PC hard drive through the data collection card for each machine cycle. Collected data is saved in a tab-delimited file and can be imported with Microsoft Excel or other statistical software such as Statgraphics. Professional installation performed by our engineers.

System consists of

Personal Computer

Acquisition Boards

For each cycle the system records the following machine parameters:

 

Measurement 

Span

Temperature

Sealing station

32°F to 930°F 

Forming station

32°F to 930°F

Cooling water in

32°F to 200°F 

Cooling water out

32°F to 200°F 

Pressure

Main airline

0 to 150 PSI 

Sealing station

0 to 150 PSI 

Forming station

0 to 150 PSI 

Voltage

3 phase

0 to 300 VAC

Time

Cycles/minute

 

Forming Dwell

0 to Cycle Time

Sealing Dwell

0 to Cycle Time 

Key features

  • The system precisely measures and records the cycle duration for the sealing and forming stations and the total machine cycle.
  • All recorded data is time stamped.
  • The system allows the administrator to set process alarm limits.
  • The administrator adjustable alarm limits are:
    • Forming Station Temperature
    • Sealing Station Temperature
    • Main Pressure, Forming Pressure, and Sealing Pressure
    • All cycle Time duration
    • Chiller Temperature In, Out & Differential
  • Upon any process limit being exceeded the system turns on the sound/light alarm and a software alarm is triggered.
  • The sound/light alarm is suppressed as soon as the operator disables it or clears the alarm list, but the data associated with the alarm will be clearly marked in the log file.
  • Alarm limits and the access to alarm acknowledgment are password protected.

Connection Box

NIST calibrated sensors & cables


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